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FGT 27-163

GALLUS T 180 S – 5-Colour Flatbed Screen Printing with Hot Foil and Die-Cutting

  Gallus T 180 S by Graficon, a highly versatile narrow-web label printing and converting machine equipped with five flatbed screen-printing units, hot-foil capability, lamination and flatbed die-cutting. The machine is currently installed at the owner’s production facility and is offered for sale due to the planned acquisition of a new machine. Additional photographs and production videos are available upon request. Machine Summary
Description Details
Manufacturer Gallus / Graficon
Model T 180 S
Year of manufacture Approx. 1992
Complete overhaul 2002 by Graficon
Printing process Flatbed screen printing
Number of printing units 5
Maximum web width 200 mm
Maximum printing width 180 mm
Current condition Installed in factory, described as being in good condition
Availability Subject to final confirmation
Delivery terms Loaded on truck / ex current location, subject to confirmation
FGT condition rating ★★★★★★★☆☆☆ 7/10
Why This Machine Is Interesting The Gallus T 180 S is a specialised narrow-web production system designed for high-value labels and technical products requiring strong ink coverage, high opacity and tactile effects. The five flatbed screen-printing units allow the production of applications such as:
  • High-opacity white printing
  • Pharmaceutical and cosmetic labels
  • Industrial and technical labels
  • Security labels
  • Special-effect and tactile coatings
  • Metallic and decorative labels
  • Premium wine and beverage labels
  • Heat-resistant and durable labels
The additional hot-foil, embossing, laminating and die-cutting equipment makes this machine suitable for the complete production of finished labels in one production line. A major advantage is the extensive overhaul carried out by Graficon in 2002, during which the machine was reportedly rebuilt to an “as-new” condition. The printing units were also upgraded with servo drives, improving register control and production stability. Technical Data
Technical specification Details
Web width Maximum 200 mm
Printing width Maximum 180 mm
Printing technology Flatbed screen printing
Number of screen-printing units 5
Screen-unit positions Positions 1, 2, 3, 5 and 6
Drive system Servo-drive upgrade in the printing units
Drying system UV drying
Die-cutting system Flatbed die-cutting
Rewinding Main rewinder with additional second rewind shaft
Web control Web-tension control system
Matrix removal Matrix rewinder
Machine Configuration Basic Machine
  • Unwinding unit
  • Rewinding unit
  • Web-tension control
  • Matrix rewinder
  • Main machine control panels
  • Additional upgrade for a second rewind shaft
  • Servo-drive upgrade in the printing units
Web Cleaning
  • Teknek web-cleaning system
The web-cleaning system removes dust and loose particles from the substrate before printing, helping to improve print quality and reduce contamination during screen printing. Screen-Printing Units
  • Five flatbed screen-printing units
  • Installed in machine positions 1, 2, 3, 5 and 6
  • Servo-driven printing-unit upgrade
  • Antistatic equipment for the screen-printing units
The flatbed screen-printing process provides excellent ink deposit and opacity, making the machine particularly suitable for opaque whites, varnishes, tactile coatings and specialty inks. UV Drying
  • Five Uviterno UV dryers
  • ARC lamp technology
  • Air-cooled UV system
  • One UV dryer allocated to each screen-printing unit
Turn-Bar System
  • One turn-bar unit
  • Installed after printing unit number 3
The turn-bar allows reverse-side printing or further processing of the opposite side of the web. Hot-Foil / Embossing / Die-Cutting Unit
  • One multifunctional unit installed in position 4
  • Suitable for:
    • Hot-foil stamping
    • Embossing
    • Flatbed die-cutting, depending on tooling and configuration
This unit enables the application of metallic foils, decorative effects and embossed structures, adding considerable value to premium-label applications. Laminating Unit
  • Laminating unit for self-wound laminates
  • Suitable for adhesive lamination
The laminating equipment can be used for surface protection, decorative film application or multilayer label constructions. Flatbed Die-Cutting Unit
  • One flatbed die-cutting station
  • Equipped with diagonal impression roller
The diagonal impression roller supports an even cutting pressure across the web and is suitable for precise finishing of pressure-sensitive label materials. Antistatic Equipment
  • Antistatic bar kit
  • Ionisation system for the screen-printing units
The antistatic system reduces electrostatic charging of the web and supports more stable production, especially when processing filmic substrates. Current Machine Status The machine is currently located in the owner’s factory and is described as being in good overall condition. According to the available information, it was fully overhauled by Graficon in 2002 and upgraded with servo drives in the printing units. A physical inspection and production test are strongly recommended before purchase. The final operational condition, included tooling and availability of accessories must be verified during the inspection. Further photographs and video material can be provided via WhatsApp.
  • Manufacturer
    Gallus
  • Year of Manufacture
    1992
  • Web Width (mm)
    180
  • Number of Colors
    5
  • Printing Technology
    Screen Printing
  • Drying / Curing
    UV
  • Finishing
    Hot Foil, Lamination, Embossing
  • Converting
    Flat Die Cutting
  • Automation
    Servo
  • Web Handling
    Unwinder, Rewinder, Turnbar

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