LEMORAU MEBR+ 400
2019 LEMORAU MEBR+ 400
400 mm • Full Rotary & Semi-Rotary • 2 x Flexo Varnishing • Speed Pack • Turret Rewinding • Approx. 700 Die Sheets
We are pleased to offer this 2019 LEMORAU MEBR+ 400, a highly versatile digital label finishing and die-cutting machine designed for both short-run digital label production and efficient higher-volume converting.
One of the major advantages of the MEBR+ is its modular machine concept and the possibility to operate in both full rotary and semi-rotary mode.
This particular machine offers a comprehensive configuration including two rotary flexographic spot-varnish units, corona treatment, web cleaning, Speed Pack, turret rewinding and an exceptionally extensive tooling package with approximately 700 die sheets.
Approx. 700 die sheets are included with the machine – representing substantial additional value and potentially reducing future tooling investment considerably.
MACHINE HIGHLIGHTS
MACHINE DETAILS
| Manufacturer | LEMORAU |
| Model | MEBR+ 400 |
| Year | 2019 |
| Machine type | Digital Label Finishing & Die-Cutting Machine |
| Maximum web width | 400 mm / 16″ |
| Operation | Full Rotary & Semi-Rotary |
| Application | Digital and conventionally printed labels / self-adhesive materials |
PRODUCTION SPEED
Full Rotary Mode
- Maximum speed for blank labels: 200 m/min
- Maximum die-cutting speed to register: 120 m/min
Semi-Rotary Mode
- Standard semi-rotary speed: up to 40 m/min depending on die and repeat
- Equipped with Speed Pack
- Semi-rotary production speed up to approx. 80 m/min depending on application and tooling
This combination makes the MEBR+ suitable for both flexible short-run digital finishing and considerably longer production runs.
DIE-CUTTING SYSTEM
The MEBR+ combines full rotary and semi-rotary die-cutting within one production platform.
| Rotary die repeats | 203.20 – 431.80 mm / 8 – 17″ |
| Semi-rotary die repeats | 41.30 – 371.00 mm / 1.6 – 14.6″ |
Semi-rotary operation reduces tooling requirements and provides excellent flexibility for shorter production runs, while full rotary production offers considerably higher productivity for longer jobs.
Extensive Tooling Included
Approximately 700 die sheets are included with the machine. This extensive tooling package represents considerable additional value and can significantly reduce future tooling costs for the buyer.
2 x FLEXOGRAPHIC SPOT VARNISH UNITS
The machine is equipped with two rotary flexographic spot-varnishing units.
Suitable for:
- Spot varnishing
- Protective coatings
- Decorative varnishes
- Special label finishing applications
- Additional surface enhancement
The two integrated Flexo units considerably increase the versatility of the machine and enable additional finishing processes to be incorporated directly into the production workflow.
Corona Treatment System
Integrated corona treatment provides improved surface treatment for demanding substrates.
- Film materials
- Synthetic substrates
- Improved coating adhesion
- Improved varnish adhesion
Web Cleaning System
An integrated web cleaner removes dust and contamination from the substrate before further processing and can contribute to improved finishing quality and more consistent production results.
Web Guiding & Tension Control
- Electronic web guiding system
- Ultrasonic sensor
- Suitable for opaque materials
- Suitable for transparent materials
- Automatic web tension control via servo motors
- Constant tension control
- Taper tension control
- Servo-driven compensator system for semi-rotary production
The servo-driven compensator is particularly important during semi-rotary production and helps maintain precise registration during acceleration, deceleration and normal production.
Professional Unwinding System
- Maximum unwind diameter: 700 mm
- Adjustable splice table
- Pneumatic clamps
- Automatic stop at master roll end
- Programmable end-of-roll function
- Paper break detection
- Matrix break detection
Turret Rewinding System
A major feature of this particular MEBR+ configuration is the integrated turret rewinding system, designed to increase productivity and flexibility in professional finished-roll production.
- Turret rewinding
- Semi-automatic rewinding
- Labels-in / labels-out rewinding
- Interchangeable pneumatic rewind shafts
- Available shaft diameters: 25 / 40 / 76 mm
- Maximum rewind diameter with one shaft: 600 mm
- Maximum rewind diameter with two shafts: 350 mm
Slitting System
- 6 sets of circular knives
- Lateral knife adjustment
- Flexible finished-roll widths
Clear-on-Clear Sensor
The integrated clear-on-clear sensor makes the machine suitable for transparent labels and transparent substrates.
This is particularly useful for premium beverage, cosmetic, pharmaceutical and industrial label applications.
Anti-Static System
Integrated anti-static bar for improved processing of sensitive films and synthetic substrates.
Operator Control
- Multi-language touch-screen interface
- Electronic counter
- Label counter
- Meter counter
- Roll counter
- Total meter and label counter
- 250 job memories
- Foot pedal for machine jogging
- Automatic machine-stop functions
The extensive job-memory system supports fast repeat-job setup and helps reduce operator setup time.
QRC – Quick Remote Connection
The machine is equipped for remote assistance via internet connection, helping simplify troubleshooting and technical support.
ADDITIONAL EQUIPMENT INCLUDED
- 1 x Anti-static bar
- 1 x Clear-on-clear sensor
- 1 x Corona treatment system
- 1 x Speed Pack – up to approx. 80 m/min semi-rotary
- 1 x Turret rewinding system
- 2 x Rotary Flexographic Spot Varnish Units
- 1 x Web Cleaner
- QRC – Quick Remote Connection
- Semi-rotary die-cutting equipment
- Approx. 700 die sheets
OPTIONAL EQUIPMENT
MATHO Trim Waste Extraction System
A MATHO extraction system for trim waste is available as an optional extra at additional cost.
WHY BUY THIS LEMORAU MEBR+ 400?
Full Rotary + Semi-Rotary in One Machine
The combination of full rotary and semi-rotary operation gives the user exceptional production flexibility. Short digital runs and frequent job changes can be handled efficiently in semi-rotary mode, while full rotary mode provides significantly higher productivity for longer production runs.
High-Speed Semi-Rotary Production
The installed Speed Pack increases semi-rotary production capability to approximately 80 m/min depending on the application and tooling – a significant advantage compared with conventional semi-rotary finishing configurations.
Two Integrated Flexo Varnishing Units
Two rotary Flexo units provide considerably greater finishing flexibility compared with a standard die-cutting and slitting machine and enable spot varnishing, coatings and decorative finishing directly within the production line.
Professional Turret Rewinding
The turret rewinding system is a major advantage for professional roll-to-roll production and helps improve productivity when producing multiple finished rolls.
Approx. 700 Die Sheets Included
The exceptionally large tooling package represents substantial additional value. Depending on the buyer’s existing job portfolio, many existing die formats may be available immediately without additional tooling investment.
400 mm Working Width
The 400 mm configuration offers increased flexibility compared with smaller 250 mm or 330 mm finishing machines and allows a wider range of label formats and production layouts.
Complete Finishing Platform
This MEBR+ combines multiple important finishing processes within one production platform:
- Full Rotary Die-Cutting
- Semi-Rotary Die-Cutting
- 2 x Flexo Varnishing
- Slitting
- Turret Rewinding
- Corona Treatment
- Web Cleaning
- Clear-on-Clear Detection
- Web Guiding
- Automatic Tension Control
Attractive Alternative to New Equipment
For professional label converters looking to expand digital finishing capacity without the investment level and delivery time associated with a new finishing line, this 2019 LEMORAU MEBR+ 400 represents a particularly attractive solution.
KEY ADVANTAGES
- ★★★★★ Highly flexible digital finishing platform
- 400 mm / 16″ maximum web width
- Full rotary and semi-rotary operation
- Speed Pack for semi-rotary speeds up to approx. 80 m/min
- Full rotary production up to 200 m/min for blank labels
- 2 x rotary Flexographic Spot Varnish Units
- Turret rewinding system
- Corona treatment system
- Web cleaning system
- Clear-on-clear sensor
- Anti-static system
- Servo-controlled web tension
- 250 job memories
- QRC remote-service capability
- Approx. 700 die sheets included
PRICE & INCOTERM
| PRICE | On request |
| INCOTERM | To be confirmed according to machine location and final scope of supply |
| OPTIONAL | MATHO Trim Waste Extraction System available at additional cost |
WHY WORK WITH FGT GRAPHIC MACHINERY?
Buying a used label finishing machine is not simply about purchasing equipment. It is about finding the right technology for your production requirements, understanding the complete machine configuration and having an experienced partner throughout the transaction.
- Specialist in used label printing and converting machinery
- Many years of experience in the international label industry
- Detailed knowledge of digital finishing, Flexo printing and converting technologies
- Direct contact with professional label printers and machine owners
- Transparent and detailed technical machine descriptions
- Clear definition of machine configuration, tooling and optional equipment
- Machine inspections and production demonstrations by arrangement
- Support during technical and commercial coordination
- International experience with dismantling, loading, transport and export processes
- One professional contact throughout the complete transaction
FGT Graphic Machinery
…our passion for used Labelpresses!
Contact FGT Graphic Machinery for further information, machine videos, tooling details, inspection possibilities and commercial information.
Machine Request
If you have any questions or would like more information, please feel free to contact us.